Welding camera next to torch

Cavitar Welding Camera

The core of the welding process emits very bright light that “blinds” the eye as well as normal camera systems. Without special visualization techniques the proper visual monitoring of a welding process is impossible.

Cavitar Welding Cameras enable the clear visualization of welding processes as if they were cold. Our solutions range from complete, compact ready-to-use visualization solution including camera, integrated laser illumination and optics to highly customizable system to meet specific customer requirements. They are applicable for all major arc welding processes like GMAW (MIG, MAG) and TIG as well as for all major beam welding processes like CO2 laser, fiber laser, diode laser, Nd:YAG laser and electron beam applications.

Benefits

  • Welders and operators can adjust the process in real-time based on the images
  • Images can be used for image analysis and automation
  • Images or videos can be stored for quality documentation
  • Fast error detection reduces scrap
  • System can be operated from a safe distance to the process
  • Improved working ergonomics  for the welder
  • Reduced risk of inhaling unhealthy welding fumes
  • Faster set-up time for welding processes
  • High image quality
  • Compact system for easy integration
  • Plug and play operation
  • Robust and suitable for 24/7 industrial use
  • Laser class 3R solutions are possible

Applications

Check out how CAVILUX HF can be used in your field of industry and how our customers have used it in the following applications:

Benefits

  • Welders and operators can adjust the process in real-time based on the images
  • Images can be used for image analysis and automation
  • Images or videos can be stored for quality documentation
  • Fast error detection reduces scrap
  • System can be operated from a safe distance to the process
  • Improved working ergonomics  for the welder
  • Reduced risk of inhaling unhealthy welding fumes
  • Faster set-up time for welding processes
  • High image quality
  • Compact system for easy integration
  • Plug and play operation
  • Robust and suitable for 24/7 industrial use
  • Laser class 3R solutions are possible

Applications

Check out how Cavitar Welding Camera can be used in your field of industry and how our customers have used it in the following applications:

  • GMAW welding (MIG, MAG)
  • TIG welding
  • Hybrid welding (laser and arc welding)
  • Laser welding (e.g. CO2, Nd:YAG, fiber and disc lasers)
  • Electron beam
  • Robot welding
  • Semi-automated welding
  • Linear welding
  • Orbital welding

Benefits

  • Welders and operators can adjust the process in real-time based on the images
  • Images can be used for image analysis and automation
  • Images or videos can be stored for quality documentation
  • Fast error detection reduces scrap
  • System can be operated from a safe distance to the process
  • Improved working ergonomics  for the welder
  • Reduced risk of inhaling unhealthy welding fumes
  • Faster set-up time for welding processes
  • High image quality
  • Compact system for easy integration
  • Plug and play operation
  • Robust and suitable for 24/7 industrial use
  • Laser class 3R solutions are possible

Applications

Check out how CAVILUX HF can be used in your field of industry and how our customers have used it in the following applications:

Shockwaves

Ballistics and explosions

Send me more information

Leave us your contact information and our expert will get back to you. 

If you wish to further specify your question you can fill in more detailed information by using our general contact form.

Do you want to know all about the system features and more of Cavitar Welding Camera?

References

System features

  • Model
  • C300
  • C200
  • C100
  • Characteristics
  • Highly compact and robust camera unit includes laser illumination and has IP 66 case with integrated water or air cooling option. Designed for demanding environments.
  • Extremely compact camera unit includes integrated illumination optics.
  • Camera and laser illumination are separated for fully flexible setup. Suitable for special setups or development purposes.
  • Target applications
  • GMAW, TIG, Plasma
  • GMAW, TIG, Plasma
  • Laser welding, GMAW, TIG, Plasma
  • Camera unit
  • Resolution (pixel)
  • 1440 x 1080
  • 1440 x 1080
  • Case specific
  • Max frame rate (fps)
  • 30
  • 30
  • Case specific
  • Field of view (mm2)
  • ~ 32 x 42
  • ~ 35 x 46
  • Case specific
  • Working distance (mm)
  • 200
  • 200
  • Case specific
  • Size (WxHxL,mm3)
  • 30 x 45 x 99
  • 29 x 29 x 86
  • Case specific
  • Weight (g)
  • 300
  • 130
  • Case specific
  • Laser unit
  • Wavelength (nm)
  • 640
  • 640
  • 640 or 810
  • Laser class
  • 3R
  • 3R
  • 3R or 3B depending on the setup
  • Size (WxHxL, mm3)
  • Integrated in camera
  • 36 x 46 x 150
  • 36 x 46 x 150
  • Weight (g)
  • Integrated in camera
  • 430
  • 430
  • Light delivery
  • Integrated in camera
  • Light guide
  • Light guide

Related resources

Welding camera next to torch

Want to know the latest information about our products and applications?

Subscribe to our newsletter!

See other products