Cavitar Welding Analytics
Value in Sight. Intelligence in Action.
Is your welding process truly data-driven — or simply automated?
Automation is not equal to control. Cavitar Welding Analytics converts visual monitoring into real-time measurements, enabling controlled operation of welding automation systems.
Welding Has Changed. Insight Must Follow.
For decades, welding quality has relied mainly on operator experience and post-process inspection.
Modern production lines now integrate automated or robotized welding processes to increase productivity and quality.
These operations demand real-time analysis of the welding process to close the loop with the welding system.
To address these requirements, Cavitar now offers turnkey solutions including hardware (cameras, analytics computer) and software (Cavitar Welding Analytics Software Platform, application-specific analytics modules), enabling applications like seam tracking or meltpool characterization.
Welding is no longer just a process.
It is a data-generating system.
Intelligence Capabilities
Weldability Evaluation
Verify joint preparation, air gaps, tack weld positions, and alignment before and during welding — reducing scrap and rework.
Seam Tracking & Path Accuracy
Improve welding accuracy across TIG, MIG/MAG, laser, and robotic processes — supporting higher automation and repeatability.
Melt Pool Characterization
Observe and evaluate melt pool behavior in real time to detect deviations such as lack of fusion, asymmetry, or instability early.
ISO-Aligned Quality Insight
Qualify your welding process against ISO standards.
Root-Side Visibility
Enable measurement and evaluation from critical weld areas that often remain hidden in conventional setups.
Automated Documentation & Traceability
Generate consistent visual records and deviation data to support audits, reporting, and quality verification.
Next-Generation Welding Training
Provide objective, visual feedback that accelerates learning and supports skill development.
Turning Insight into Measurable Value.
By shifting from reactive correction to proactive control, welding analytics delivers measurable operational impact:
- Reduced scrap and rework through early deviation detection.
- Higher production stability and reduced downtime.
- Stronger customer confidence through documented and traceable quality.
- Stronger customer trust through documented quality.
Engineered for harsh welding environments.
Designed for the most demanding environments.
Built to operate reliably under high heat, spatter, and intense arc brightness — ensuring stable performance in robotic cells and heavy industrial production lines.
Validated Through Industrial Collaboration
The solution has been developed through extensive industrial collaboration, including the AITOOLS1 (AI Toolbox for Lot-Size-One Robot Welding) project supported by Business Finland.
This work has focused on real production challenges, robotic welding quality, and data-supported manufacturing — with results already demonstrating strong potential.
Project partners include leading industrial companies, system providers, and research institutions.
Insights from production
Be Part of What Comes Next
Cavitar Welding Analytics is now available. Contact us to discuss your application and requirements.
- Contact Cavitar to discuss your project
- Meet us at Nordic Welding Expo!
